Hongda Successfully Delivers 12 Integrated Battery Charge-Discharge Testing Cabinets to Leading Lithium Battery Manufacturer
12 High-Precision Battery Testing Systems Officially Put into Mass Production
Recently, Hongda New Energy successfully completed the on-site installation, operator training, and full-function performance verification of 12 integrated battery charge-discharge testing cabinets for one of China’s leading lithium battery manufacturers. Following successful acceptance testing, all units have officially entered mass production operation.
This large-scale delivery once again demonstrates Hongda’s strong capabilities in Battery Testing Equipment manufacturing, project implementation, and technical service support.
Advanced Battery Charge-Discharge Testing Technology for High-Precision Performance Validation
The delivered testing systems belong to Hongda’s flagship integrated battery testing equipment series, specifically designed for high-accuracy battery performance evaluation in industrial production environments.
Each cabinet is equipped with a 32-bit dual-core imported DSP processor and a 24-bit ADC system, delivering a system throughput of up to 4.4M samples per second. This powerful architecture enables highly stable and precise data acquisition during battery testing.
Key technical specifications include:
● Voltage and current control accuracy up to ±0.05% FS
● High-speed dynamic response for accurate charge/discharge simulation
● Comprehensive battery performance analysis
● Stable long-term testing under continuous full-load operation
These capabilities allow the system to accurately perform critical battery tests, including:
● Battery capacity testing
● Cycle life testing
● DCIR (Direct Current Internal Resistance) measurement
● Charge-discharge efficiency analysis
● Performance consistency evaluation
Such testing is essential for ensuring battery quality and reliability in modern lithium battery manufacturing.
High Energy Recovery Efficiency Reduces Production Energy Consumption
One of the major highlights of Hongda’s integrated battery testing cabinets is the innovative energy recovery architecture.
The system achieves a grid feedback efficiency exceeding 90%, allowing energy generated during battery discharge to be fed back into the power grid instead of being wasted as heat. This significantly reduces electricity consumption and lowers long-term operational costs for battery manufacturers.
For large-scale production facilities, energy-saving battery testing solutions provide substantial economic and environmental benefits.
Integrated Cabinet Design Supports Smart Factory Deployment
The entire testing system adopts an all-in-one cabinet design, offering several practical advantages:
Compact Footprint
The integrated structure minimizes floor space requirements, making it ideal for high-density production workshops.
Simplified Wiring
Optimized internal architecture reduces cable complexity and improves system reliability.
MES System Compatibility
The testing cabinets support seamless integration with Manufacturing Execution Systems (MES), enabling efficient production data management and smart factory automation.
This flexible architecture allows rapid deployment into modern intelligent lithium battery production lines.
Professional On-Site Installation and Technical Training
During project implementation, Hongda’s technical service team remained on-site throughout the entire commissioning process.
The team strictly followed standardized delivery procedures, including:
● Equipment positioning
● Electrical connection
● System commissioning
● Communication debugging
● Operational validation
To ensure smooth production startup, Hongda also conducted multiple rounds of hands-on training for the customer’s operators and technical engineers.
Training topics covered:
● Parameter configuration
● Test step programming
● Data export and analysis
● Daily maintenance procedures
● Troubleshooting methods
This comprehensive training ensured the customer’s team could independently operate and maintain the systems efficiently.
Excellent Stability and Performance Exceed Customer Acceptance Standards
After several days of continuous full-load performance verification, all 12 testing cabinets demonstrated outstanding operational stability and measurement accuracy.
Key performance indicators consistently met or exceeded the customer’s acceptance requirements.
The customer’s engineering and production teams highly recognized Hongda’s equipment quality, system stability, and service professionalism.
12 Years of Expertise in Battery Testing Solutions
With over 12 years of experience in new energy testing technology, Hongda has consistently focused on both independent technology development and customer-oriented service.
This successful batch delivery to a leading lithium battery manufacturer is not only strong recognition of Hongda’s product competitiveness but also further proof of its large-scale project delivery capability.
As the global demand for lithium batteries continues to grow across EV, ESS, consumer electronics, and industrial applications, high-performance battery testing solutions have become increasingly critical.
Hongda remains committed to continuous innovation and service excellence, providing global customers with efficient, reliable, and intelligent battery testing solutions.
Partner with Hongda for Advanced Battery Testing Equipment
Whether you need battery charge-discharge testers, formation systems, aging equipment, or customized battery testing solutions, Hongda delivers reliable technology tailored to your production needs.
Contact Hongda New Energy today to learn more about our advanced battery testing systems and turnkey solutions for lithium battery manufacturing.